TODCO 99890 Universal Door Assembly 98 Inches Wide X 107 Inches Tall

Reliable Replacement for Roll-Up Truck Doors

Over time, roll-up truck doors wear down—even with regular maintenance. Fleet managers often face unexpected breakdowns that delay deliveries and impact operations. The 99890 Todco Replacement Door Assembly offers a fast, field-ready solution to get your box truck, step van, or medium-duty freight truck back on the road with minimal downtime.

Available Door Assembly Options

Choose from two types of assemblies based on your repair needs:

• 99890-1 Universal Complete Door Assembly
  Includes: Panels, counterbalance assembly, vertical and horizontal tracks, and hardware
  Finish: Primed Only

• 99890-3 Universal Complete Door Assembly
  Includes: Same as 99890-1
  Finish: Painted White

• 99890-2 Drop-In Door Assembly
  Excludes: Counterbalance, vertical and horizontal tracks
  Finish: Primed Only

• 99890-4 Drop-In Door Assembly
  Excludes: Counterbalance, vertical and horizontal tracks
  Finish: Painted White

Compatibility & Sizing

These assemblies are ideal for trucks with door openings of 98" wide by 108" tall. Panels are shipped in 97" lengths and can be trimmed on-site. When trimming for 2-1/2" side room applications, measure the opening and add 2-1/4" to ensure proper fit.

Door Panels

Each panel assembly comes pre-configured in two semi-assembled sections joined by center hinges. To complete installation, use the 69653.0000.16 hinge pin. Additional hardware can be found in the 89307-1000 Universal Hardware Kit.

Track Specifications

• Vertical Track (99890-1 only): 113.75” long, must be cut based on door height + 6.75"

• Horizontal Track (99890-1 only): 125” long, trimmed to end 2.25" from roof bow

• Not applicable for Drop-In assemblies (99890-2, 99890-4)

Counterbalance Assembly

Included with Universal Assemblies, the 59293-0357X97 Counterbalance Shaft ships at 97" and must be trimmed using the same formula as door panels (opening height + 2.25").

Hardware & Security

Both assembly types include:

• Pull strap and lift handle (pre-installed)

• Maximum Security Lock (69571) and Lock Keeper (69572) – install in the field

• Centerline installation: Lock is placed 1/4" above panel bottom using 1-1/8" semi-tubular rivets; keeper requires three rivets

• Cable Anchor Brackets (61204): Install 3-3/4” from panel edge

Shipping

Due to the size, all door assemblies ship via freight. Customers will receive a quote before shipment.

Product Highlights

• Part Number: 99890

• Max Door Size: 94-3/4" W x 100–107" H

• Panel Lengths: 97"

• Horizontal Track: 125"

• Vertical Track: 113.75"

• Ideal For: Step vans, delivery trucks, and freight vehicles

• Installation: Easy, field-adjustable, and semi-preassembled

Included Components

(Note: Items marked with ** do not come with Drop-In assemblies)

• 3/4" thick wood door panel, 97"W x 106-3/4"H

• Vertical Track Assembly – 113-3/4"

• Horizontal Track – 125", 6” radius

• Counterbalance Shaft – 97"

• End Hinges, Top Fixtures, Lock Kit, Cable Assemblies, Head Seal, Rollers, Rubber Side Seals, and Owner’s Manual